With all these products, customers benefit from the fact that Carcoustics can use all its expertise in materials selection and processing to develop creative and unconventional solutions. The fact that we also employ tried-and-tested processes and use specifically tailored process and mold designs means that we can achieve short cycle times while maintaining high levels of dimensional accuracy. The result is tailor-made, cost-effective products with a very short time to market.
In addition to traditional single-layer components, Carcoustics' range of vacuum-formed products also includes hollow parts and component assemblies. Welding and adhesive-application processes are also used in addition to traditional vacuum forming. Carcoustics is also a pioneer in the area of twin sheet processing.
Using this special process in a highly automated production facility makes it possible to manufacture extremely light and flexible ventilation channels with excellent thermal insulation, which has the added benefit of also improving sound levels in the passenger compartment.