Mica Flame Protection
Mica-based fire protection panels provide essential safety barriers, offering reliable thermal insulation and fire protection for battery systems. The lightweight and durable panels meet the most stringent automotive safety standards while ensuring optimal protection against thermal runaway scenarios.
Our MICA material comes from internally and externally certified and regularly audited sources.
Compression Pads
Carcoustics compression pads provide optimal pressure distribution and thermal conductivity between battery cells and cooling systems in electric vehicles. The customizable pads ensure consistent contact pressure and efficient heat transfer while compensating for manufacturing tolerances and thermal expansion throughout the battery's lifetime.
Divider Foams
Foam separators and isolation components ensure reliable mechanical decoupling between cells, modules, and enclosure components in EV battery systems. The customized foam solutions effectively absorb vibrations and compensate for thermal expansion while maintaining precise spacing and preventing unwanted contact between battery components.
Flame-retardant coatings
Our advanced flame-retardant non-mica based coatings for battery enclosure interiors provide an additional layer of fire protection while maintaining minimal added weight to the system. The specially formulated coatings adhere seamlessly to various substrate materials, offering reliable protection against thermal events and contributing to the overall safety architecture of the battery system.
Floor Panels
Our aluminum-based floor panels provide a high-strength, thermally conductive foundation for EV battery systems. Their optimized design facilitates rapid heat transfer away from battery cells, ensuring stable operating conditions and prolonged battery life.
Potential materials to be used are
•Plain aluminum e.g. EN-AW1050A or EN AW1100
•Various alloys like EN-AW5182
•Stainless steels
•Multilayer combinations from metals with ceramic fibers, foams and fleeces.
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Thermal Runaway Protection
Our high-performance battery separation elements, available with and without mica reinforcement, create effective thermal barriers that prevent cell-to-cell thermal runaway propagation in EV battery systems. The engineered separators provide critical time delay during thermal events, containing heat and flame spread while maintaining structural integrity at extreme temperatures, thereby significantly enhancing overall battery safety.
Battery Cover
Our advanced battery covers and lids provide exceptional structural stability and comprehensive EMC protection while featuring a modular design that enhances overall system integration.
These versatile protective elements can be equipped with customized fire-resistant coatings to meet the most stringent safety requirements in the automotive industry. By combining mechanical reinforcement, electromagnetic shielding, and enhanced fire resistance in a single component, our solutions offer vehicle manufacturers an optimized approach to battery safety without compromising performance.
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| Application | Battery lid, optionally equipped with flame protection (MICA or 2C coating) |
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| Application | Battery lid, optionally equipped with flame protection (MICA or 2C coating) |
| Highlights | Combining metal forming expertise (heatshields) with material performance knowledge of flame protection solutions; DKTL coated, bolt welding; technical cleanliness requirements |
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